The Revolutionary Significance of Full Pin Board Design
The core of the direct selection double system full inserted needle plate computerized flat knitting machine lies in its full pin board design. This design means that each needle position is equipped with an independent pin, and this innovation directly improves the variability and flexibility in the knitting process. Traditional flat knitting machines often require tedious manual operations when changing needles or adjusting needle lengths, which is not only time-consuming and labor-intensive, but also prone to errors. In contrast, the full pin board computer flat knitting machine can quickly and accurately adjust the state of each needle position through an electronic control system. Whether it is changing the needle method, adjusting the density, or realizing the knitting of complex patterns, it can easily cope with it, greatly improving production efficiency.
Continuous improvement of materials and manufacturing processes
In addition to design innovations, the direct selection double system full inserted needle plate computerized flat knitting machine has also made great efforts in material selection and manufacturing processes. As a core component, the choice of material for the pin board is directly related to the stability and durability of the equipment. Therefore, manufacturers usually use high-strength, wear-resistant materials, such as high-quality alloys or specially treated steel, to ensure that the pin plate can maintain accuracy and stability under long-term high-load operation.
Optimization of manufacturing processes is also indispensable. Through precision machining and strict quality control processes, the position, size and smoothness of each pin hole and the insertion and removal of the pin are precisely controlled, thereby reducing friction and wear during the weaving process and extending the service life of the equipment. In addition, some high-end models will also use surface treatment technologies such as chrome plating or nitriding to further improve the corrosion resistance and lubrication performance of the pin plate to ensure smooth and unobstructed weaving process.
Improve weaving accuracy and reduce errors
The combination of full pin plate design and high-quality materials has brought significant improvement in weaving accuracy to the direct selection dual-system computer flat knitting machine. The independent control of each needle position, coupled with precise pin positioning, enables the machine to maintain a high degree of accuracy and consistency when weaving complex patterns or fine textures. This not only meets the market demand for high-quality textiles, but also provides designers with a broader creative space, allowing innovative designs to be better realized.
At the same time, this design also significantly reduces errors in the weaving process. Due to the limitation of manual adjustment, traditional flat knitting machines often cannot avoid the accumulation of slight errors. However, the fully pin-board computerized flat knitting machines can achieve precise adjustment through electronic control, which effectively avoids this problem and improves the overall quality of the final product.